The juice and beverage industry has been going through rapid development over recent years. Fruit and vegetable juice drinks are becoming more popular every year and the market is big enough for small businesses to grab their opportunity and get a slice of the cake.
But how does all that liquid get into those cute bottles? The process requires filling beverage equipment. Beverage filling machine manufacturers are growing their businesses every year as the popularity of juices and beverages rises.
Filling machines are a critical part of beverage processing equipment and serve as a powerful tool for companies to use and improve competitiveness. However, they are only a portion of the machines used in the beverage industry.
Let’s go through the basics of juice bottling to learn which machines are used throughout the process.
Preparation and Filling
You’ll need to clean your bottles before you start filling. Using bottle cleaners is the usual way of doing it since they eliminate small particles like dust from glass, plastic, and metal bottles.
Many small particles accumulate in the bottles during shipping, no matter how well-protected they are. It’s necessary to remove all of them before you fill them with any consumable product.
Bottle cleaners run every bottle through ionized air to neutralize the static charge, which seals the particles to the bottle. Then, the machine inserts a vacuum into each bottle to pick up the loosened particles, leaving the bottle perfectly clean.
After the cleaning, you’ll need a conveyor belt to move the bottles to the filling machine.
There are many types of filling machines in today’s market. You’ll find piston fillers, gravity fillers, molten fillers, pressure fillers, and more. They are categorized by the type of liquid they work best with, and it should be easy to choose the one that’s ideal for your product.
After filling the clean bottles with your product, there are two more things left to do – seal or cap the bottles, and label them. Just as there are many various filling machines, there is also a wide variety of bottle capping machines to choose from, including chuck cappers, wheel cappers, snap cappers, and spindle capers.
You should choose a capper that best fits your bottles. Additionally, you’ll need cap sorters – they sort the caps in a proper position to be put on the bottles. They are also helpful for labeling if you want to add a sticker to the lid.
Today, there are so many different machines used in the beverage industry. You can put your product into virtually any bottle and find a capping machine that makes a perfect fit.
Capping to Meet Safety Requirements
If you’re already in the beverage industry, you know you must meet specific safety requirements. For example, an underlying seal cap will help lock freshness and protect the product from tampering. Moreover, the most successful beverage companies warn their consumers not to use the product if they notice a torn or missing seal under the cap when they open it.
Beverage bottling companies know how essential it is to maintain optimum safety standards when preparing their products for consumer use. Safety requirements are critical for successful beverage enterprises, and they do everything they can to make sure each product is sealed with optimal quality and safety in mind.
Capping machinery is a big industry with incredible products and safety standards. They are used throughout many industries, including health products, food and beverage, and cosmetics.
How Capping Equipment Works
Capping machines create caps that fit various bottles or containers. For 46–64-ounce packages, companies usually use wider caps to ensure the liquid doesn’t spill. The capper machine snaps and seals the container to keep the juice inside.
For smaller bottles, like soda or water bottles, beverage companies use different capping machines. Instead of snap-and-seal caps, they use smaller tops which the machine screws or tightens on the bottle.
There are also other, more specific caps available on the market, like crimped metal caps for beer bottles.
Quality Vs. Quantity
The food and beverage industry has never been more focused on safety and quality than it is nowadays. Companies need to overcome safety issues if they want to survive in the market.
The process of packaging beverages may not include too many machines, but the necessary ones should be of high quality if you want to stay competitive on the market. With so many great packaging options, consumers aren’t likely to stick with a product that doesn’t offer maximum safety and quality.
The market has grown, but the bars have risen among consumers. It’s not enough for the package to look good anymore, as it may have been several decades ago. Consumers demand quality and safety – and with suitable machines, you can deliver both with every bottle.